Application: Iron Ore,Tin,Chromium,Manganese,Niobium and tantalum,Rare earth,Industrial minerals,Heavy mineral sands,Garnet,Phosphate,Heavy media separation,Recycling.
Introduction:Magnetic separation separates the minerals according to magnetic intensity differences in Non-uniform magnetic field. the following are the main application of magnetic separation.
The separation of ferrous minerals: magnetic separation is the main processing way of iron ore, after the iron ore being processed, the ore grade will be improved,and the content of detrimental impurity will be reduced, which has a good effect on metallurgy smelting.
The separation of nonferrous and rare minerals: many nonferrous and rare minerals have different magnetic intensity, only gravity separation or only flotation separation can not have the good beneficiation effect, the combination of magnetic separation and gravity, flotation separation can have a good grade minerals.
The recovering of gravity separation medium, the magnetite and the ferrosilicon is the medium during the gravity separation.
Removing iron impurities from non-metallic mineral raw materials, iron removing can protect crushers and other equipment,the iron removing is very commen during nonmetallic mineral processing. Kyanite, quartz, red tourmaline, feldspar, nepheline diorite applies dry magnetic separation for a lone time.
The recovery of steel slag from the metallurgy smelting and pollutant removing from sewage: the great amount of steel slag in the metallurgy smelting. The steel slag can be recovered by dry grinding and dry magnetic separation.
Application of high gradient magnetic separation or deal with the sewage to remove the impurities.
100t/d for iron minerals:
500t/d for iron minerals:
1000t/d for iron minerals:
Application: Copper ore, Zinc Ore, Lead ore, Nickel ore, Gold ore, ferrous metals and Non-ferrous metals.
Flotation Process Introducing: The ore will be crushed after exploded.then the crushed material will go to the Ball mill. the material will be pulverized and grinding.the finished products will be classified, the not suitable size will go back to the ball mill. then the suitable size will go to Flotation Systems. It will add some medicament. It can separate our material from other materials. After the flotation systems, it will concentrate and filter pressing.then it can get the finally products . The whole process is finished.
300TPD Pb-Zn ore plant main Equipment List:
Application: Gravity separation is Mainly used for processing tungsten ore, tin ore, manganese ore,mercury ore,titanium ore, lead ore, titanium niobium ore, galena ore, celestite, barite, fluorspar, pyritic,limonite,hematite, antimony ore, chrome ore,etc.
Introduction:Gravity separation is the best proven and accepted technique of concentrating minerals and has been used as a primary form of mineral concentration. Due to its high efficiency and low cost, gravity separation is always the first consideration in any flowsheet development program and always features in any flowsheet where there is sufficient differences between the specific gravity and particle size of the valuable and gangue minerals.
Gravity separation is generally used for a wide range of commodities including gold, tin, tantalum, lead/zinc, platinum, mineral sands and etc.
The equipment used for gravity separation are jigger, shaking table, spirals, centrifugal,etc.
Equipment list for 50t/h:
Equipment list for 100t/h:
Equipment list for 500t/h:
Flowchart: The stone is sent to the jaw crusher to be crushed for the primary crushing. The material whose size is suitable for the feed size of the ball mill is sent regularly by the vibrating feeder to the ball mill, the material was crushing and grinding by the ball mill and then enter into next stage for classifying. The spiral classifier used to clean mud and classified mixed mineral according to the different grains have different specific gravity and sedimentation rates in liquid. The classified mineral grains will be separated by the magnetic separator. The magnetic materials will be sent to tailings ponds. Excluding magnetic materials will be entered into jigger for separating, the medium size grains. The other materials classified once again. The big size grains grinding and then classified, the classified materials will be separated and dewatering, the concentrate will be separated.
50TPD Manganese Ore Processing Equipment List:
Industrial grinding plant is widely used in dry way powder process of metallic and nonmetallic minerals, and powder size can be adjusted between 30 mesh and 2000 mesh. The processed ores include limestone, calcite, marble, kaolin, gypsum, barite, coal ash, slag, silicon carbide, brown alumina, cement, quartz, feldspar, refractory, etc.
Raw materials are elevated by Bucket Elevator to Ball Mill for being ground. Materials ground by Ball Mill are sent to Classifier for being separated, so the coarse powder and fine powder are separated. Fine powder with suitable size is collected by cyclone collector, coarse powder is discharged from bottom part of Classifier and sent back by Returning Spiral to Ball Mill for being re-ground, this is a closed cycle, the air is discharged by Blower after being cleaned by Pulse Dust Collector.
1. The plant is stable and highly automatic;
2. Inner lining and grinding media can be changed according to customers鈥?request, such as high manganese steel, silica, ceramics, etc.
3. Fine powder size is even and can be adjusted;4. The system is low trouble rate, and can be operated continuously.